With the advancement of technology and economic development, there are more and more users of sunflower shelling machines, but many customers have failed to realize their proper performance because they have not really mastered the correct use of sunflower shelling machines. It not only caused the poor quality of shelling and finished products, but also had low production and processing efficiency, which seriously affected its economic and social benefits. Below I introduce some successful experiences to facilitate the promotion of sunflower shelling equipment.
1. How the sunflower shelling machine works:
After the equipment is in normal operation, the sunflower seeds are evenly and continuously put into the hopper. The sunflower seeds are broken by shells under the action of a rotor, and then separated by a sieve for separating the skin kernels. (The sunflower seeds that have not been removed from the shell are returned to the hoist and then lifted off. Shelling again, and then through the screening again, so as to achieve the purpose of selection.
2. The structural features of the sunflower shelling machine: The 1000 sunflower dehulling and stone shelling and sorting unit (new type four off) is a patented product of our company's independent intellectual property rights and contains seven national patents. It can realize the impurity removal of sunflower seeds (including miscellaneous, small impurities, side-by-side miscellaneous, heavy miscellaneous, light miscellaneous, alfalfa seeds, etc.), shelling, peeling, sorting, and selection. The machine's slippery unhulled grain can automatically return to the shelling machine for re-housing, greatly improving the degree of automation.
The device has the advantages of low energy consumption, compact structure, small footprint, low loss of seed kernels, high degree of automation, and easy operation and maintenance. It is the best equipment for separating and separating sunflower shells in the world today. The device has the advantages of low energy consumption, compact structure, small footprint, low loss of seed kernels, high degree of automation, and easy operation and maintenance. It is the best equipment for separating and separating sunflower shells in the world today.
Components: 1. On the hopper 2. Hoist 3. The circumference of the miscellaneous remover 4. Multi-function remover 5. Hoist 6. Distribution anti-blocking cluster Centrifugal shelling machine 7. Seed kernel sorter 8. Seed kernel Sorting machine 9. Double-channel spiral elevator 10. Excluding needle leather re-selector 11. Dual-channel spiral elevator 12. Re-sizing machine 13. Material trough 14 control cabinet (Optional photoelectric integrated automatic control system according to customer requirements , The system has automatic angle mediation, computer monitoring, sequential startup, shutdown and other functions).
Technical parameters: equipment power: 11.97 kilowatts (380 volts); raw material handling capacity: 0.8-1 tons/hour; whole kernel ratio: 90% (half of the whole kernel is broken kernels); kernel content in the end of the machine: 2 %; Skin kernel content: 0.3%; Floor area: 15m - 2.8m; Installation height: 3.2m; Equipment weight: 5 tons; Operator: 2 people.
3. Several prerequisites for using the sunflower sheller:
(1) When purchasing a sheller, choose a genuine product with good performance. Individual small workshop products can hardly guarantee their quality. The requirements for the shelling machine are as follows: 1 The shelling is clean and the productivity is high; for the shelling machine with the selected device, a higher degree of cleanliness is also required. 2 The loss rate is low and the breakage rate is small. High economic efficiency. 3 simple structure, reliable use, easy adjustment, low power consumption.
(2) Suitable for dry and wet sunflowers: too high dry breakage rate, large wetness will affect work efficiency. Sunflower seeds stored in rural areas are generally too dry, and the frequency of shelling motors must be taken into account when shelling out to ensure the whole kernel rate.
(3) The power supply voltage cannot be low. If you want the motor to work properly, the voltage must reach its rated voltage. In rural areas, there is usually only one transformer in a village, but farmers are scattered. In addition, the wires and circuits used are not very standard, resulting in insufficient voltage from the transformer. The lack of voltage affects the shelling rate, and it is easy to shorten the life of the equipment.
4, operation methods and precautions
(1) Before use, check whether each fastener is tightened, whether the rotating part is flexible, whether there is grease in each bearing, and whether the shelling unit is placed on a stable ground.
(2) Before use, check that the power voltage switch must be in the OFF position.
(3) After the motor is started, the rotation of the rotor should be consistent with the direction indicated on the implement. Let idling for a few minutes first, observe whether there is any abnormal noise, and confirm that the operation is normal before loading.
(4) When the number of skins contained in sunflower kernels increases, the amount of cyclone intake can be adjusted to increase the amount of suction, so as to achieve the purpose of exhausting the skin.
(5) When kernels containing unopened kernels exceed the standard, the angle of vibration motor and screen surface should be adjusted in time to improve the selection effect.
(6) During production, people should be far away from the vibration motor to avoid hurting people.
(7) The equipment should always remove impurities such as dirt on the screen surface and residual grains. To ensure the selection effect of sunflower kernel. The equipment must be covered when not in use, placed in a dry warehouse, to avoid the sun and rain.