The main packaging equipment for tablets and capsules is a blister packaging line, which includes a number of granules, a blister packaging machine, a cartoning machine, and corresponding testing equipment. With the rigorous policies of the pharmaceutical industry and the improvement of the level of pharmaceutical packaging, pharmaceutical companies have also continuously increased the requirements for blister packaging lines.
The future development trend of blister packaging lines
Trend 1: easy to operate, friendly man-machine interface;
Trend 2: stable performance and efficient production capacity;
Trend 3: Have a safe, stable and efficient inspection system in key quality control.
The needs of users will be the future basis for the development of blister packaging lines. The development trend of the above three blister packaging lines points to the direction of R&D for suppliers of blister packaging lines.
Convenient operation and friendly man-machine interface: the packaging automation level of pharmaceutical companies is constantly improving, and the number of operators required for packaging lines will be less and less. The equipment that meets this trend is undoubtedly more in line with the development status of pharmaceutical companies; High-efficiency and continuous production capacity: High-speed and stable packaging lines have always been an important demand for pharmaceutical companies. Eligible packaging lines can bring competitive advantages to pharmaceutical companies in terms of cost savings and improved return on investment. Have a safe, stable and efficient detection system: With the emphasis on drug safety by the state and consumers and the strengthening of the social responsibility of pharmaceutical companies, the testing equipment to ensure the safety of pharmaceutical packaging will be more applied to the packaging line of pharmaceutical companies. Among the many inspection equipment, machine vision inspection equipment and metal detection equipment will be widely used by pharmaceutical companies.
The development trend of digital technology
Trend 1: Need to add modular design;
Trend 2: Increase the number of missing machines to improve the performance of equipment quality control;
Trend 3: Increase security considerations.
The appearance of half-chip and missing film is a relatively large problem in the production and packaging of tablets and capsules. In addition to the phenomenon of half-piece and missing film in the process of tableting, the tablet is affected by vibration or other external force in the process of several grains. It is also easy to cause defects in the tablet, so how to avoid the risk of tablet damage during the process of several grains has become the goal of several devices in the future. The following trends can be summarized through our understanding of users.
Need to add modular design - more modular design can increase the flexibility of the entire line of equipment, especially to better meet the needs of customers to disassemble and clean equipment, to bring more convenience to users; increase the number of pieces The machine lacks the particle detection mode to improve the performance of the equipment quality control link. At present, the main method used to detect the lack of grain of the chip machine is the weighing detection method, with the emergence of artificial intelligence photoelectric scanning technology and artificial intelligence CCD image vision system. The detection performance of several pieces of equipment will be more improved; the consideration of increasing safety factors - from the perspective of employees engaged in operational production in the production line, it is hoped that suppliers will increase the design considerations for safety factors when producing equipment. Eliminate potential safety hazards in the production process.
Development trend of blister-boxing technology
Trend 1: Smaller size;
Trend 2: Adjustment is simpler;
Trend 3: Higher speed;
Trend 4: Updated delivery method.
In the communication with the user, the development trend of the blister-boxing connection equipment is mentioned in the future, and the user mentioned that the zui is more than the above four points. Smaller size – Today, pharmaceutical companies are hoping that equipment can have a small footprint to facilitate the planning of enterprise buildings, and smaller blister-boxing and connection equipment will undoubtedly win the favor of pharmaceutical companies;
Adjustment is simpler – the setting and adjustment of various parameters in production, as well as the simple and effective equipment adjustment in the production conversion of different products or different specifications, will inevitably bring more convenience to production; ―In the highly competitive pharmaceutical market, high-efficiency pharmaceutical companies will occupy a more favorable position in the competition. High-speed blister-boxing and connection equipment can bring greater benefits to pharmaceutical companies; ― At the same time, the user has put forward higher requirements for the cooperation of the blister-boxing connection equipment, and hopes that there is a better transmission method instead of the vacuum transmission from the blister to the boxing part.
Development trend of testing equipment
Trend 1: Detection is more accurate;
Trend 2: The stronger the anti-interference;
Trend 3: Simple and easy to operate.
Testing equipment is one of the important equipments for pharmaceutical companies' packaging lines. With the emphasis on drug safety by the state and consumers and the strengthening of pharmaceutical companies' social responsibility, more testing equipment is being applied to pharmaceutical companies. Under the guidance of these three trends, we believe that machine vision inspection technology and metal detection technology will have greater development in pharmaceutical companies. Machine vision technology uses a computer to process and analyze image information and make conclusions. Through the detection and identification of items such as quantity, area, length, color, etc., the judgment of presence/absence, offset, number, size, etc. is completed. Compared with the photoelectric sensors currently used in pharmaceutical companies, such as several tablets, coding, blister plate defects, tablet defects, fragmentation, installation instructions, and code recognition, the detection content is richer, more stable, and more accurate. And in line with the pharmaceutical industry packaging line often changes the status quo of packaging products. Metal detection equipment has been used by many companies. According to the characteristics of metal detection equipment, users hope that this equipment can be more resistant to interference and higher precision.
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